High-Pɛpɛɛpɛ Welding

Automated Welding Robots wɔ 3D anisoadehu hu nhyehyɛe ne robɔt nsa a ɛwɔ gyinabea pɛpɛɛpɛ ±0.05 mm, hwɛ hu sɛ welding torch no ne weld seam no hyia pɛpɛɛpɛ na ɛtew misalignment ne missed welds so.

Automatic Weld Seam Positioning, Ɛho Nhia sɛ Wɔde Nnwinnade a Ɛkorɔn-Pɛpɛɛpɛ Di Dwuma

Bere a robɔt no de ne ho to 3D anisoadehu scanning mfiridwuma so no, obetumi de ne ho ahu weld gyinabea ne groove nsusuwii ahorow. Ebetumi asiesie gyinabea a ɛtwetwe adwene no ara kwa bere mpo a wɔde nneɛma a wɔde yɛ adwuma no nsisi baabi a ɛnteɛ, nneɛma a wɔde yɛ adwuma no wɔ nsusuwii mu abodwokyɛre, anaasɛ nnwinnade ma sɛ wɔkyekyem pɛpɛɛpɛ a, ɛma wotumi gyina hɔ pɛpɛɛpɛ. Eyi tew ka a wɔbɔ wɔ nnwinnade a wɔde hyɛ nneɛma a wɔde yɛ nneɛma ho ne nea wɔde besisi ho no so kɛse na eyi nsaano nkyerɛkyerɛ ne nsɛntitiriw a wɔde si hɔ ho nhyehyɛe ahorow no fi hɔ.

Nneɛma a Wɔyɛ a Ɛyɛ Nsakrae a Wɔde Nneɛma a Wɔyɛ no Ntɛmntɛm Nsakrae

Ɛho nhia sɛ wobɛyɛ point-by-point nkyerɛkyerɛ ne nhyehyɛe foforo bere a woresesa welding adwumayɛbea ahorow no. Anisoadehu nhyehyɛe no betumi ayɛ welding akwan no ara kwa bere a wɔayɛ scan na wɔahu akyi, na ama wɔatumi asesa nneɛma a wɔyɛ no wɔ bere tiaa bi mu. Ɛdi ahwehwɛdeɛ a ɛyɛ mmerɛw a ɛfa nneɛma a wɔyɛ ho a ɛfa multi-variety ne small-batch manufacturing ho na ɛde nnwinnadeɛ a wɔde di dwuma dodoɔ a ɛkorɔn ma.

Mfonini 2.1 3D Nsusuwii Mfonini

Anamɔn 1: Adwumayɛbea Positioning ne Nnwinnade Initialization

Wɔde adwuma a wɔbɛbɔ no welding no asi hɔ yiye wɔ welding station no. Model 1820 3D anisoadehu welding robɔt no wie tumi-wɔ ankasa-nhwehwɛmu, na 3D anisoadehu mfoninitwa afiri no hyɛn standby mode mu. Control system, welding tumi fibea, wire feeding mechanism ne teach programming nyinaa ayɛ krado bere koro mu, atwɛn welding mfiase ahyɛde.

Anamɔn 2: Boaboa Weld Seam Contour Data denam 3D Anisoadehu Scanning so

3D anisoadehunu scanning afiri a wɔde ahyɛ robɔt no so no yɛ all-round scan wɔ adwuma a wɔde asi wɔn ani so no so. Ɛkyere real-bere abiɛsa-afã nsɛm a ɛfa weld seam no ho a gyinabea, su, trɛw, groove nsusuwii ne ɔsorokɔ a ɛtwetwe ka ho, ɛhwehwɛ weld kwan ankasa no pɛpɛɛpɛ, na ɛkwati gyinabea a ɛnteɛ a ɛnam adwumayɛbea a wɔde si hɔ a ɛtwetwe ne nsusuwii mu mfomso a ɛba nneɛma a ɛba no so.

Anamɔn 3: Real-bere a wɔde Weld Data kɔ Industrial Control Kɔmputa so

Wɔde 3D coordinate data akɛse a wɔaboaboa ano denam aniwa so scanning so de kɔ bere ankasa mu kɔ mfiridwuma sohwɛ kɔmputa a ɛboa no so denam nkitahodi nhama so, a ɛkora mfitiase mfonini ahorow a wɔahwɛ so ne weld point parameters no so bere koro mu.

Anamɔn 4: Kɔmputa a nyansa wom ne Welding Trajectory Nhyehyɛe a Ɛyɛ Paara a Kɔmputa no yɛ

Wɔde mfiridwuma sohwɛ kɔmputa no ahyɛ adwumayɛfo welding nhyehyɛe softwea mu. Ɛyɛ dede a ɛso tew, nteɛso, nhwehwɛmu ne akontaabu wɔ 3D weld data a wɔaboaboa ano no so, ɛde weld nhyehyɛe parameters a wɔahyɛ ato hɔ toto ho ara kwa, na ɛma robɔt welding motion trajectory a ɛyɛ pɛpɛɛpɛ na ɛkɔ so de ka adwuma nneɛma ne welding mfiridwuma ho ahwehwɛde ahorow ho. Saa bere yi nyinaa, ɛne nhyehyɛe parameters a ɛne no hyia te sɛ welding current, voltage ne wire feeding speed hyia.

Anamɔn 5: Kɔmputa no Ma Motion ne Welding Control Signals

Sɛ wɔwie trajectory nhyehyeɛ a, kɔmputa no de kwan akwankyerɛ ne welding process parameter ahyɛdeɛ kɔ robɔt control system no so, na ɛde welding power source ne wire feeder no bata ho de di kan -siesie welding parameters no.

Anamɔn 6: Robot no Automatically De Welding Torch no Di Dwuma Sɛnea Akwankyerɛ Te

Bere a robɔt a wɔbom yɛ welding no nsa aka nsɛnkyerɛnne a wɔde di dwuma no akyi no, ɛnam ɔkwan a wɔayɛ ho nhyehyɛe no so pɛpɛɛpɛ. Welding torch a wɔde ahyɛ mu no tu kwan ntɛmntɛm bere nyinaa di weld kwan no akyi; waya feeder no stably feeds welding waya synchronously, na welding tumi fibea outputs matched welding mprempren ne voltage. Bere ankasa -bere nsaanodwuma biara ho nhia wɔ adeyɛ no nyinaa mu.

Anamɔn 7: Wowie High-precision Automatic Welding Adwumayɛ

Welding torch no yɛ welding a ɛkɔ so wɔ weld trajectory a wɔahyɛ ato hɔ no so a real-bere aniwa deviation nteɛso wɔ adeyɛ no nyinaa mu. Ɛbɛtumi ayɛ nsakraeɛ wɔ welding kwan no mu ara sɛ mpo ɛwɔ hɔ kakra installation offset of the workpiece, awiei koraa no, ɔhunu high-precision ne high-efficiency automatic welding a weld seam no nyinaa. Sɛ wowie welding fã biako a, robɔt no betumi akɔ weld gyinabea a edi hɔ no sɛnea nhyehyɛe no kyerɛ no na wayɛ atifi hɔ akwan no bio. Sɛ wɔyɛ nneɛma nyinaa wie a, mfiri no san kɔ standby mode mu kɔtwɛn adwumayɛ ahyɛde a edi hɔ no.

Mfonini 2.2 On-site Honam fam Adeɛ Mfonini

Mfonini 2.3 Close-up Mfonini ahorow a ɛfa Afa biara ho

MIG afiri a wɔde yɛ welding

Wire feeder a wɔde ma

Wire spool a wɔde yɛ nneɛma

Robot anyinam ahoɔden sohwɛ kabinet

3D anisoadehu nhwehwɛmu

Gyinabea a Wɔde Si Hɔ

Fixed elevation nnyinaso ma robɔt

 

 

 

MIG welding torch a wɔde yɛ nneɛma

 

 

Video so Ɔyɛkyerɛ

 

 

 

01/

Nneɛma a Atwa Yɛn Ho Ahyia Ho Nsakrae:Yɛ adwuma wɔ beae a ɛhɔ yɛ kusuu, a mfutuma sua-na sɛnea ɛbɛyɛ a nsuo anaa mframa a ɛporɔw rennya 3D anisoadehunu pɛpɛɛpɛyɛ so nkɛntɛnsoɔ.

02/

Nnwuma a Edi Kan a Wɔde Ma:Calibrate 3D vision sensor ne mechanical arm ansa na woadi kan de adi dwuma na ama woahwɛ ahu sɛ data bɛkɔ yiye.

03/

Nsiesie:Daa tew 3D anisoadehu ahwehwɛ no na hwɛ sɛnea tumi circuit no gyina pintinn na ama mfiri nkwa nna akyɛ.

04/

Adwumayɛfo Ntetee:Ɛsɛ sɛ adwumayɛfo sua mfitiase parameter nhyehyɛe ne ɔhaw ahorow ano aduru na ama wɔakɔ so ayɛ adwuma yiye.

Company Nnianim Asɛm

 

 

 

 

Chuanglida yɛ adwumayɛfoɔ a wɔyɛ spot welding robot complete sets na ɔde ma one-stop welding adwumayɛbea. Adetɔfo betumi atɔ robɔt ahorow wɔ ɔkwan soronko so anaasɛ wɔbɛpaw ano aduru a wɔde safe a wɔde ma a wɔaka abom koraa. Yɛtumi de nneɛma ho nhomawa, 3D CAD mfonini ne robɔt nipadua nhwehwɛmu amanneɛbɔ ma. Nneɛma nyinaa fa nneɛma a wɔde kɔ amannɔne a wɔahyɛ da ayɛ no tom na wobetumi de akɔ wiase nyinaa.

Wubetumi de abisade a ɛfa nsɛm a wɔafa aka ho tẽẽ akɔma, anaasɛ wode w’adwumayɛ nhyehyɛe ho nsɛm amena yɛn na yɛanya ano aduru a wɔayɛ ama wo a wobɛpaw.